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Emulsifier

Emulsifier plays an important role in Food Industry, Cosmetics and Personal Care, Pharmaceutical Industry, etc

It is suitable and widely used in

Food industry

Emulsifiers are widely used to enhance texture, consistency, and stability in food products. Examples:

  • Mayonnaise and Salad Dressings: Emulsifiers like lecithin ensure a smooth blend of oil and water to prevent separation.

  • Ice Cream: Mono- and diglycerides stabilize fat and water, giving a creamy texture.

  • Baked Goods: Emulsifiers improve dough handling, volume, and softness in bread and cakes.

  • Chocolate and Confectionery: Help prevent fat bloom, ensuring consistent texture and shine. Biotechnology and Pharmaceutical Industry: Provides stable fluid transport during bioprocessing and fermentation, supporting biopharmaceutical research and development.

Cosmetics and Personal Care

Emulsifiers are used to blend oil and water in creams, lotions, and other skincare products:

  • Moisturizers: Create a creamy texture that spreads evenly and hydrates the skin.

  • Foundations and Sunscreens: Stabilize the product to maintain a uniform consistency.

  • Shampoos and Conditioners: Help mix active ingredients and oils for better effectiveness.


Pharmaceutical Industry Emulsifiers are essential in drug formulations: Creams and Ointments: Help mix active ingredients with oils and water for topical application. Oral Suspensions: Keep ingredients suspended for uniform dosing, such as in liquid medications. Injectables: Stabilize lipid-based drugs for intravenous use.


Industrial Applications

  • Paints and Coatings: Emulsifiers ensure uniform dispersion of pigments and resins.

  • Cleaning Agents: In detergents, they emulsify grease and oils, making it easier to clean surfaces.

  • Oil Recovery: Used in enhanced oil recovery processes to emulsify and extract crude oil from reservoirs.

The vacuum homogeneous emulsifier operates at high speed, utilizing a homogenizing head connected to the motor to shear, disperse, and impact the material in a vacuum state. This process quickly and uniformly distributes one or more phases into another continuous phase. The powerful kinetic energy of the mechanical force ensures that the material passes through the narrow gap between the stator and rotor, undergoing hundreds of thousands of hydraulic shears per minute. Simultaneously, the material is subjected to centrifugal force, extrusion, impact, tearing, and other combined effects, enabling instant and uniform dispersion and emulsification. This process forms a stable water-in-oil or oil-in-water emulsion, resulting in a high-quality, bubble-free product that is fine and stable.

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